Neat Cutting Coolants
Neat cutting oils are based on mineral oils, and blended with additives, and used for cutting without further dilution as supplied by the manufacturer. Besides, neat cutting oils have superior lubricating and cutting performance which prevents corrosion and rusting and also increases the life of the machinery and tools made of metal….
What Does A Neat Cutting Oil Do ?
Neat cutting oils can be used for applications from light machining to heavy-duty operations , e.g., gear hobbing, broaching, turning, honing and drilling. They are suitable for a wide range of process materials, especially used in hard materials.
Neat cutting oils as opposed to soluble or synthetic cutting fluids provide HIGH levels of lubrication to help reduce frictional heat as the cutting tool penetrates the metal or rubs against swarf. Even though the effective of cooling be limited, neat cutting oils also save energy by reducing cutting forces.
Neat Cutting Oil Advantages And Disadvantages In Machining…
Neat cutting oils has excellent lubrication and cutting performance that helps
you increase productivity and performance, as well as maintain high
surface-finish levels and dimensional accuracy. Their simple nature makes them
easy to manage for the user, and does not spend a lot of time to maintain
quality of cutting oils.
Neat cutting oils provide the best lubrication and the poorest cooling
characteristics among cutting fluids. However, it do not work well in high speed
cutting operations because they do not dissipate heat effectively. The drawback
of low operator acceptance due to misting and the slippery conditions they
create throughout the workplace. Oil mist and smoke can even contain metal
particles with carcinogenic substances. If the mist settles down on the factory
floor there will be an increased risk of slipping.
Advantages
→Easy to manage
→Increase life of cutting oils
→Enhanced tool life cuts down-time and tooling costs
→Reduce the risk of metal staining and corrosion
Disadvantages
→Poor heat removal
→Oil mist and oil smoke
→High viscosity
→Flammable
Neat Cutting Coolants PRODUCT RANGE
properties
| excellent surface finish | extended to life optimum rising and cooling properties |
| specially developed for hard metal grinding |
Low viscosity offer heavy duty machining operation on all Steel & Steel alloys with good heat transfer as well as chief flow.
also compatible laths, screw cutting machines , runs of splines,keyways, forgings and stamping etc.
properties
| excellent cheap flushing | good heat caring capacity |
| better visibility of one piece and tool longer life of Honning stone. | Also use in turning |
| drilling and tapping of aluminium alloys |
low volatile base oil with different types of fatty esters and additives for rigorous hobbing, shaping and shaving of gears for metal like titanium, inconel,SS, Harden steel and Nickel alloys.
also used for broaching cold heading and Threading applications.
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